Additive Manufacturing

Additive manufacturing essentially combines welding with 3D printing capacity, developed with a lot of R&D.

Additive Manufacturing

Arc Additive Ltd

Our partners over at Arc Additive have been in the welding sector for many decades and joined forces in 2016 to integrate and expand upon their industry experience.

Materials they've much experience working with include:

  • Titanium, grade 5.
  • Inconel 625 & 718.
  • Aluminium 2319, 5556 & 7075.
  • High strength low alloy steel.

Here you can see one of their additive manufacturing pieces in alloy steel.

 

 

https://arcadditive.com/

Additive Manufacturing

ER70S-6 (WB6000) from WB Alloys

This montage shows the piece towards the beginning of the process. ER70S-6 steel was used for both user-friendliness and cost-effectiveness for trial pieces.

The cobot welding cell being used here is provided by Fronius.

Additive Manufacturing

316L

These images show a test piece made using 316L wire from the same wire supplier beginning to take shape.

Additive Manufacturing

Here we can see the completed piece made by the team at https://arcadditive.com/.

Do you have any additive manufacturing favourites you'd like to share with us?

Share your thoughts and clips with us at enquiries@2m-automation.co.uk.

 

Additive Manufacturing

Inconel 718

Here's a part created in less than 2 hours. The last photo shows the part fully-machined.

The aim here is to alleviate long lead-times, especially when they're causing safety issues or downtime.

Additive Manufacturing

ABB Demo

Additive Manufacturing

Fronius Demo

The case for additive manufacturing includes the premise of using only the raw materials required to make a part - rather than creating the part from a block piece thereby creating waste.

This premise requires adequate stress tests to ensure that the process is a robust viable replacement.

R&D

Puzzle Pieces

It’s been a pleasure meeting with local machine builders today, it was in fact like stepping onto a vintage film set.

The stark reality is that the hands-on skills of machine builders are in much demand due to decades of undervaluing and under-resourcing certain skill sets.

With generations of missing links, there can be real knock on effects for client requests for anything from demo rigs to bespoke industrial and production cells and stations within factories.

Today we brainstormed possible solutions for an extremely persnickety and difficult to handle part of a process.  Here you’ll see moulds from the shelf of past developments at PPL Engineering.

R&D

A Museum of Ideas

Shelf after shelf of parts and pieces for fitting, making, and testing machines and processes.

Welcome to an old school mind palace where you can check ideas in and out of the library, and where archives offer many nuggets.

R&D

Made to Measure

There’s no part too big or too small here, so experience, drawings and indeed the drawing board are used for trial and error to develop pieces and machines to client specifications.

R&D

Keeping Your Cool in the Clouds

Walking out of the fascinating machine builders den and back onto the courtyard on a bright and breezy autumnal day, I was greeted by the mill’s chimney.

This reminded me of a jaw dropping show of yesteryear, some of you may remember Fred Dibnah the first time around.  This documentary about a steeplejack went on to receive many well deserved awards.

You may be lost for words when you realise exactly what he’s signed up for!

R&D

Symmetry of Time & Space - Centre Stage

We’ve quoted recently for a new and exciting project involving a sculpture, music, water, and sound.

Quite the mystery isn’t it?  What I can share is that these beautiful and intricate domes provide inspiration from the past.

Indeed, style never fades.  Nor do engineering fundamentals.  All over the world, scientists, architects, engineers, artists, musicians, therapists, practitioners, chefs etc etc etc delve into the histories of their disciplines to recapture, reprise, and reconcile gems of the past into modern works.

Such is the organic nature of research and development.

R&D

How Can Old Persian Bathhouses Help Us Eat Food On Mars?

Following on with the theme of Persian domes, researchers over at MIT Media Lab in Massachusetts are exploring the complex geometry of structures in the Lut Desert of Iran.

Using local materials, these bathhouses remain engineering feats as a greenhouse on Mars would require the exact same tenets to succeed:

a. a closed clean water system
b. an open-air water flow circulation
c. a water reservoir
d. safe power access
e. the isolation of interior life
f. the insulation of temperature & humidity from extreme external environments

Once again, the human experience involves symmetry between past and present endeavours.

Check out the MIT lab for more!

https://www.media.mit.edu/projects/persian-domes-for-human-space-exploration-on-mars/overview/

R&D

A Tale As Old As Time

Throughout human history people have been fascinated by the idea of teleportation, whether it be with raw materials and vehicles or with spiritual mechanisms such as tarot and intuition.

Enjoy one particularly creative and playful take on teleportation over at MIT lab.  Re-imagining interfaces may one day facilitate the vicarious touch at the very least.

See what you think, or should that be, what you feel?